Mudanjiang is one of the earliest sources of abrasives in China. It has a history of more than 50 years. Cemented carbide production began in 1953 and is the earliest base for the production of cemented carbide and tungsten alloy products. In recent years, the city has become a research and development, manufacturing and export base for hard materials. In December 2002, it was recognized as the “National Torch Plan Mudanjiang Special Materials Industry Baseâ€. At the beginning of 2010, it was recognized by the Ministry of Science and Technology as “the Mudanjiang National Special Material High-tech Industrialization Baseâ€.
However, due to the weak ability of independent innovation in some key technologies, the hard material industry in our city always has a certain distance from the top domestic industries, coupled with the problems of high energy consumption and high pollution control costs, which make the whole industry develop. Faced with development bottlenecks.
On October 12th, Heilongjiang Province's hard material industry technology innovation strategic alliance was announced in our city. Among the first 28 member units, the city occupied 13 seats, becoming the leading “big family†in the alliance. The alliance combines production, study and research to create conditions for the seamless connection between enterprises, universities and research institutes, and has launched a "smart brain" for the development of the hard materials industry.
Competition - building a "smart brain"
At present, the hard materials industry has ushered in a new round of development opportunities. With the advent of the new energy era, the state has paid more and more attention to the development of the hard materials industry. It is taking corresponding measures to actively guide and promote the deep processing of hard materials. The rapid development of the industry. With the rapid development of the automotive industry and the increasing application of CNC machine tools and machining centers in various fields of machining, as well as the further implementation of the Western Development and Northeast Revitalization Plan, high value-added, high-precision abrasive coated blades and supporting tools The increasing demand for cemented carbide products provides a good space for the development of the cemented carbide industry.
However, due to the lack of a mechanism for the survival of the fittest among the industries, the hard material enterprises are developing blindly, the low-level redundant construction is serious, and the research and development capabilities are still weak. It is difficult to produce original research results with autonomy and high level. At the same time, although the hard material industry has a large production scale, the workshop-type enterprises are mainly single products, most of which are low-end products. The middle and low-end products in the domestic market are disorderly, the counterfeit products are flooding the market, and high value-added products The output is low and the deep processing is insufficient. These defects lead to the generally low efficiency of hard material manufacturers.
In the face of fierce market competition, hard material manufacturers only need to continuously improve the market share of low- and medium-grade hard materials in the international market, carefully analyze their own gaps and deficiencies, take effective measures, and use China's mineral resources to accelerate high-end. The development and production of hard materials and supporting deep-processing products can capture the share of domestic and foreign markets.
The establishment of a strategic alliance for technological innovation in the hard materials industry reflects the new demand for technological innovation in the hard materials industry. At the same time, the establishment of the alliance also has a strong industrial driving role, which is conducive to focusing and integrating the innovative resources of the hard materials industry, forming a technological innovation chain; helping to grasp the core technology of the hard material industry with independent intellectual property rights, enabling limited technology Resources focus on strategic innovation in the industry.
Hope - to seize the "highland" of the industry
In the "Heilongjiang Province Hard Materials Industry Technology Innovation Alliance Agreement" signed by 28 member units, the reporter saw that the purpose of the establishment of the strategic alliance is very clear: to integrate the superior resources of the province's hard materials industry, and to build a combination of production, education and research. Technical innovation system, build a joint R&D platform, break through the commonality and key technical bottlenecks in the development strategy, enhance the independent innovation capability of the hard materials industry in Heilongjiang Province, cultivate major technology and product innovation clusters in the hard materials industry, and make the alliance become the technological innovation of our province. An important part of the system to achieve the leapfrog development of hard materials companies.
The huge development potential has made the hard material industry become a “big cake†for competition. If you want to share a piece of this big cake, you must have careful planning and detailed measures. According to the person in charge of the first director of the alliance, Mudanjiang Jinsteel Boron Carbide Co., Ltd., in order to maximize the role of the technical innovation alliance of the hard materials industry, an alliance was established under the joint consultation of all member units. Medium and long-term goals of construction: integrate resources, establish technological innovation mechanisms for production, learning, research and use, and build an industrial technology innovation platform. At the same time, the alliance will also establish a resource pool to achieve resource sharing and effective use, leading the industry to internationalization.
Courage - aiming at ants "swallowing elephants"
Years of bumpy development have made the members of the Hard Materials Industry Technology Innovation Strategic Alliance fully aware that only the goal is far from supporting the operation of this huge machine in the hard materials industry, and we must work hard step by step. In order to make the member units more closely united, promote the upgrade of the hard materials industry, and make the strategic alliance truly become a cooperation platform for the scientific and technological development, long-term development and scale development of the hard materials industry in the city and even the whole province.
Since the picture is not small, it is necessary to step by step. The first phase of the alliance is to jointly tackle key technologies, that is, to organize joint alliances on industrial commonalities and key technologies, and to achieve industrialization through joint R&D and government support.
On this basis, the strategic alliance has set two higher goals with the courage of “ant swallowing†– researching industrial development strategies, tracking the development status and development trends of hard materials industry at home and abroad, combined with the actual situation of our province. The situation, research on the development strategy of the hard materials industry in our province, provide advice for government decision-making; participate in the formulation of industry standards, organize alliance members to carry out technical transformation work, apply product promotion and standardization promotion work, and formulate corresponding technical standards and service standards.
Adequate capital is an important guarantee for industrial development, and the application of core technology is the permanent driving force for industrial development. In order to make the hard material industry technology innovation strategic alliance play a greater role, the "Heilongjiang Province Hard Materials Industry Technology Innovation Strategic Alliance Agreement" clearly states that the project research and development funds are mainly invested by the alliance members, in order to win government support funds. , the alliance research and development fund, social funds, bank loans, etc. are supplemented. According to the recent major tasks after the establishment of the alliance, the Alliance R&D Fund was raised, and the funds were used for the R&D work determined by the bidding form.
Core - Industry "Sword of Heaven"
If it is said that “the members of the alliance can give priority to the relevant academic activities of the alliance, the preferential access to the academic materials of the alliance, the preferential enjoyment of the transfer of results, technical consultation, technical services†and so on are only some priority for each member unit. The five research directions planned by the alliance have brought more confidence to many member units, especially enterprises to enhance their core competitiveness.
The reporter learned that as an initiative worthy of writing history, relying on the Institute of Special Ceramics of Harbin Institute of Technology, the Beijing Key Laboratory of Fine Ceramics of Tsinghua University, the Shanghai Institute of Ceramics of the Chinese Academy of Sciences, and the Institute of High Technology of the Provincial Academy of Sciences. The research institute of Heilongjiang Hard Materials Engineering Technology Research Center, which will be built in our city, will become the first professional R&D institution for cemented carbide materials in China. The research center will focus on boron carbide and silicon carbide, and provide technical services such as product testing, inspection and standard setting for Mudanjiang related enterprises, and become the source of innovation power for Mudanjiang City and the province to develop hard materials industry.
At the same time, the strategic alliance will also conduct research in four directions at the same time. First, research and development of boron carbide and silicon carbide composite ceramic materials in precision instrument grinding and petrochemical industry for the development of new materials processing and product application of silicon carbide and boron carbide. In the fields of equipment, nuclear power, national defense, etc., we will focus on solving the problems of strong military products, weak civilian products, and lack of products in the hard materials industry, and strive to achieve strong capacity for joint development of large-capacity, domestic boron carbide and silicon carbide new materials. . The second is the application of high-performance boron carbide-based composite materials on ships, and research on the application of outer protective materials for boats. Research and production of high-performance boron carbide-based composite materials, reduce the weight of the ship and load more materials and equipment, improve the effective load efficiency, and improve the protection combat and resilience. The third is to develop SiCCPU heat sink substrate application technology research technology, for SiC powder mixing process, sintering process and other issues, through small furnace experimental research, large furnace production, and at any time performance analysis, adjustment process to continuously improve the production process of SiCCPU heat sink substrate, Manufacturing CPU heat sink substrate products. The fourth is the development of precision and high-efficiency indexable inserts for CNC milling with chipbreakers, enabling the blades to be used for precision and high-efficiency face milling in the equipment manufacturing industry, enhancing cutting forces and cutting speeds, and replacing imported products.
In addition to mastering more core technologies, the management and protection of intellectual property rights is also an important means to enhance industrial competitiveness. The strategic alliance stipulates that a technical confidentiality agreement must be signed before the start of the alliance project. In the technical achievements generated by the alliance project development, the technology that meets the technical secret protection conditions, including the technology before the patent application, should be proposed by the partners. After that, they became the technical secrets of all parties to cooperate to protect.
With the tenet of “resource sharing, complementary advantages, risk sharing, and win-win cooperationâ€, based on the development needs of enterprises and the common interests of all parties, and with legally binding contracts as a guarantee, we will build a joint research and development platform. Improve the innovation capability, product development capabilities and equipment manufacturing capabilities of the hard materials industry. We have reason to believe that under the efficient operation of the “smart brain†of the hard material industry technology innovation alliance, the hard material industry of the city will continue to grow and develop, occupying more shares in the domestic and international markets.
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