The utility model employs a turning tool that secures the cutting blade to the shank using mechanical clamping. This design allows for easy replacement of the worn blade with a new, sharpened one. The indexable turning tool is a type of machine tool that utilizes an indexable insert, which can be rotated or indexed to expose a fresh cutting edge when the current one becomes dull.
(1) Unlike traditional tools that require high-temperature welding, this system avoids defects such as reduced hardness and cracking caused by heat. As a result, the tool's durability is significantly improved.
(2) With increased tool life, the time between tool changes is reduced, leading to higher production efficiency and less downtime during machining operations.
(3) The tool holder can be reused multiple times, saving on material costs and improving the overall utilization rate of the inserts. Blades are often returned to the manufacturer for recycling, further enhancing economic efficiency and lowering the cost per use.
(4) After repeated sharpening, the blade’s size decreases over time. To maintain its correct working position, many turning tools are equipped with a blade adjustment mechanism, allowing for more sharpening cycles before the blade is finally discarded.
(5) The end of the blade support plate can act as a chip breaker, helping to manage chip flow and improve cutting performance.
Indexable turning tools are designed for machine clamping and feature indexable inserts. When a cutting edge becomes dull, it can be quickly rotated to a new edge, extending the tool’s service life. Once all edges are worn, the blade is replaced and recycled, ensuring continuous operation without significant interruption.
Advantages of Indexable Turning Tools:
(1) Long Tool Life: By avoiding high-temperature effects from welding and grinding, the tool geometry remains consistent, ensuring stable cutting performance and extended service life.
(2) Increased Production Efficiency: Operators no longer need to manually sharpen blades, reducing setup and changeover times, and improving overall productivity.
(3) Support for New Technologies: Indexable tools make it easier to adopt advanced materials like coated inserts and ceramics, supporting modern machining techniques.
(4) Cost Reduction: With a longer-lasting tool bar, inventory and consumption are minimized, simplifying tool management and reducing overall tooling costs.
Clamping Characteristics and Requirements for Indexable Inserts:
(1) High Positioning Accuracy: After indexing or replacing the blade, the tool tip position must remain within acceptable tolerances to ensure workpiece accuracy.
(2) Reliable Clamping: The blade, knife pad, and tool bar must fit tightly together to withstand cutting forces and vibrations. However, excessive clamping force should be avoided to prevent damage to the blade.
(3) Smooth Chip Removal: The front side of the blade should be unobstructed to allow chips to be easily removed and observed during the cutting process.
(4) Easy and Fast Blade Replacement: The tool structure should be compact and user-friendly, enabling quick blade changes. Simplicity in design enhances both manufacturing and operational convenience.
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Label: machine clamp and indexable turning tool
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1000W Led Grow Lights
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