Deputy Chief Engineer of Jiangsu Xuzhou Forging Machine Tool Group Co., Ltd.
Manufacturing companies need to pay attention to problems
(1) The eccentric load of the multi-station press is unavoidable. The rigidity of the fuselage should be fully considered in the design, that is, the rigidity of the fuselage is larger than that of the general press.
(2) Multi-station presses generally have a stretching process. Don't forget the torque design, so the strength design is higher than that of the general press.
(3) Multi-station presses are generally single-machine automatic production lines, and the pressure line production line has high reliability. That is to say, the design concept, the selection of the attached machine, the manufacturing and the installation must be higher than the requirements of the conventional press, ensuring that there is no problem or less problem, and the purpose of improving the reliability is achieved.
(4) The multi-station press should realize the field bus and have the communication function, which can realize remote monitoring and remote diagnosis, and solve the fault problem through the network at any time.
(5) Full communication with users, molds and automatic feeders before design, consider the user's process carefully, reduce the connection problem of production lines, and improve the process range of multi-station presses.
User needs to pay attention to the problem
(1) Fully communicate with the mold manufacturer to obtain a reasonable mold, so that the process design avoids less eccentric load and adjusts the eccentric load through the empty station.
(2) Process design to automatically recycle waste, avoiding waste recycling affecting the production efficiency of multi-station press automatic production line.
(3) The operator is trained to work, follow the instructions for operation, daily maintenance, maintenance and repair, and reduce downtime.
(4) Make full use of the communication function, solve the problem of use and failure of the multi-station press through the network, and reduce the loss caused by the shutdown.
Suggestions on the development of multi-station presses
(1) Study large-tonnage multi-station presses to solve the problem of forming large and medium-sized parts.
(2) Establish a multi-station press mold manufacturing alliance to solve the problem of multi-station press forming mold manufacturing.
(3) Establish a multi-station press servo three-dimensional automatic feeding production line R & D alliance to solve the problem of three-dimensional feeding of the arms with turning and high-speed feeding.
(4) Study servo-driven multi-station press technology, use servo drive on multi-station press, expand the process range of multi-station press, and solve energy-saving problems.
(5) The host manufacturer establishes a bus monitoring department to realize the monitoring and service of the multi-station press user at any time.
(6) Study the process of multi-station press production line to improve forming quality and production efficiency.
(7) Expand the application field of multi-station presses.
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