Abstract Tokyo Diamond Tool Manufacturing Co., Ltd. has introduced a groundbreaking single crystal diamond cutting tool, featuring a cutting edge waviness as low as 50 nanometers. This innovation enables ultra-precision machining and significantly streamlines the mold manufacturing process. The tool is designed with a highly accurate rake and clearance surface, which enhances the performance of 3-axis machining equipment and improves the accuracy of mold profiling. It also plays a crucial role in achieving high-precision results on 2-axis machining systems, making it a vital component in advanced manufacturing applications.
Thanks to its exceptional precision, this diamond cutting tool is ideal for applications requiring tight tolerances and superior surface finishes. It’s particularly useful in industries such as semiconductor manufacturing, optical components, and micro-machining, where even the smallest imperfections can affect performance. The tool’s design ensures minimal vibration during operation, contributing to longer tool life and consistent quality output.
The single crystal diamond fillet cutting tool offers a range of specifications, including a radius from 0.01 mm to 0.5 mm, a gap angle between 0° and 20°, a WA (window angle) parameter of approximately 150°, and an inclination angle ranging from -40° to +10°. The cutting edge waviness is maintained between 50 nm and 150 nm, ensuring high-quality surface finishes and precise geometries.
(Compiled from "Arcceed" diamond cutting tool)
With its ability to handle complex shapes and maintain high accuracy, this tool represents a major advancement in precision machining technology. Whether used in traditional or modern CNC systems, it delivers reliable performance and supports the growing demand for miniaturization and complexity in manufacturing processes. This development underscores Tokyo Diamond Tool Manufacturing Co., Ltd.'s commitment to innovation and excellence in the field of precision cutting tools.
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