In the past, when traditional clay bricks were widely used, there was a common saying: “One piece of clay brick destroyed 10,000 acres of land.†This phrase reflected the heavy environmental cost of brick production, which led to the development of aerated block equipment as a more sustainable alternative. Aerated block machines were created to reduce land destruction and promote eco-friendly construction materials.
These devices use raw materials such as industrial waste, river sand, and fly ash to produce aerated concrete blocks that can fully replace traditional clay bricks. As a result, the technology has been rapidly adopted across many regions. However, with this widespread use, some challenges have emerged—especially in terms of equipment maintenance. Many manufacturers lack proper knowledge on how to maintain their aerated block machines, leading to issues like excessive wear, aging parts, and rusting.
To address these concerns, Zhengzhou Yuxin Machinery Manufacturing Co., Ltd. offers a comprehensive solution to help customers protect their aerated block equipment from corrosion and extend its lifespan. Here are some key methods:
1. It is recommended to use electrostatic carbon steel with a polyester resin powder coating for electrostatic spraying. This type of coating is durable, tough, and aesthetically pleasing, offering excellent resistance to outdoor weather conditions, high temperatures, humidity, and industrial corrosion. It also maintains good gloss and color retention over time, helping to prevent rust on the equipment's surface.
2. On sunny days, make sure to rotate the equipment regularly. The coating must be able to withstand the high alkalinity, high temperature, and high humidity present in the aerated concrete slurry and the initial embryo body. It should not crack, peel, or degrade under these harsh conditions.
3. Cover the equipment with a waterproof plastic film. Ideally, you can cover the entire machine with straw mats to provide additional protection against moisture and environmental damage.
4. After autoclaving, the coating should bond firmly with the steel structure of the aerated concrete equipment. During testing, any damage should occur within the aerated concrete itself, not between the coating and the steel reinforcement or the aerated concrete.
5. No matter the method used, the coating must adhere well to the steel bars and form a hard layer on the surface. This ensures that the coating is properly embedded and provides long-lasting protection.
By following these steps, manufacturers can significantly reduce the risk of rust and ensure the longevity of their aerated block equipment. For more information on anti-corrosion techniques for Xinxin machinery, visit the official website or contact our experts today.
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