In the past, when traditional clay bricks were widely used, there was a saying that "one clay brick could destroy 10,000 acres of land," highlighting the environmental damage caused by their production. This led to the development of aerated block equipment, which was designed to offer a more sustainable alternative. By utilizing industrial by-products such as fly ash, river sand, and waste residue, aerated concrete blocks can fully replace clay bricks, reducing land degradation and resource consumption. As a result, the use of aerated block technology has grown rapidly, but with this expansion came new challenges. Many manufacturers lacked proper knowledge of equipment maintenance, leading to severe wear, aging parts, and rusting issues.
So, how can you prevent aerated block equipment from rusting? Zhengzhou Yuxin Machinery Manufacturing Co., Ltd. has developed a comprehensive solution for its customers:
1. It is recommended to use electrostatic carbon steel with a polyester resin powder coating. This type of coating is tough, durable, and aesthetically pleasing. It offers excellent resistance to outdoor weather conditions, high temperatures, humidity, and industrial corrosion. It also maintains good gloss and color retention, helping to keep the device's appearance free from rust.
2. On sunny days, make sure to rotate the equipment regularly. The coating must be able to withstand the high alkalinity, high temperature, and high humidity found in the aerated concrete slurry and the embryo body. It should not crack, peel, or degrade over time.
3. Cover the equipment with a waterproof plastic film. Ideally, wrap the entire device with straw mats to provide additional protection against moisture and external elements.
4. After autoclaving, the coating should bond firmly with the steel structure of the aerated concrete equipment. During testing, any damage should occur within the aerated concrete itself, not between the coating and the steel reinforcement.
5. Regardless of the method used, the coating must adhere well to the steel bars and form a hard layer on the surface, ensuring strong adhesion and long-term protection.
By following these steps, users can significantly extend the lifespan of their aerated block equipment and reduce maintenance costs. For more information about corrosion prevention methods for Xinxin machinery aerated block equipment, visit the official website or contact our experts today.
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